SF_SafetyRequest

This is the web edition of the original ‎⮫ AC500-S safety user manual, version 1.3.2. This web edition is provided for quick reference only. The original safety user manual must be used to meet functional safety application requirements.

Standards	Requirements
IEC 60204-1:2016	9.3.6 Suspension of safety functions and/or protective measures Where it is necessary to suspend safety functions and/or protective measures (e.g., for setting or maintenance purposes), protection shall be ensured by: disable all other operating (control) modes; permit operation only by the use of a hold-to-run device or by a similar control device positioned so as to permit sight of the hazardous elements; permit operation of the hazardous elements only in reduced risk conditions (e.g., reduced speed, reduced power / force, step-by-step operation, e.g., with a limited movement control device); prevent any operation of hazardous functions by voluntary or involuntary action on the machine’s sensors.
ISO 13849-1:2015	5.2.2 Manual reset function
ISO 12100:2010	6.2.11.2 Starting of an internal power source/switching on an external power supply 6.2.11.4 Restart after power interruption

Standards

Requirements

IEC 60204-1:2016

9.3.6 Suspension of safety functions and/or protective measures

Where it is necessary to suspend safety functions and/or protective measures (e.g., for setting or maintenance purposes), protection shall be ensured by:

disable all other operating (control) modes;
permit operation only by the use of a hold-to-run device or by a similar control device positioned so as to permit sight of the hazardous elements;
permit operation of the hazardous elements only in reduced risk conditions (e.g., reduced speed, reduced power / force, step-by-step operation, e.g., with a limited movement control device);
prevent any operation of hazardous functions by voluntary or involuntary action on the machine’s sensors.

ISO 13849-1:2015

5.2.2 Manual reset function

ISO 12100:2010

6.2.11.2 Starting of an internal power source/switching on an external power supply

6.2.11.4 Restart after power interruption

This function block provides the interface to a generic actuator, e.g., a safety drive or safety valve, to place the actuator in a safe state.

This FB provides the interface between the safety-related system and a generic actuator. This means that the safety-related functions of the actuator are available within the application program. However, there are only two binary signals to control the safe state of the generic actuator, i.e., one for requesting and one for receiving the confirmation.

The safety function will be provided by the actuator itself. Therefore, the FB only initiates the request, monitors it, and sets the output when the actuator acknowledges the safe state. This will be indicated with the "S_SafetyActive" output.

This FB does not define any generic actuator-specific parameters. They should have been specified in the generic actuator itself. It switches the generic actuator from the operation mode to a safe state.

The additional input S_StartReset offers the possibility of an automatic cold start as it is defined for the other FBs.

Table 1083: FB name: SF_SafetyRequest
Name	Data type	Initial value	Description, parameter values
VAR_INPUT
Activate	BOOL	FALSE	⮫ Table 1021 “General input parameters”
S_OpMode	BOOL	FALSE	Variable. Requested mode of a generic safe actuator. FALSE: Safe mode is requested. TRUE: Operation mode is requested.
S_Acknowledge	BOOL	FALSE	Variable. Confirmation of the generic actuator, if actuator is in the safe state. FALSE: Operation mode (non-safe). TRUE: Safe mode.
S_StartReset	BOOL	FALSE	⮫ Table 1021 “General input parameters”
Reset	BOOL	FALSE	⮫ Table 1021 “General input parameters” with the functionality as an error removed acknowledge.
MonitoringTime	TIME	T#0s	Constant. Monitoring of the response time between the safety function request (S_OpMode set to FALSE) and the actuator acknowledgment (S_Acknowledge switches to TRUE).
VAR_OUTPUT
Ready	BOOL	FALSE	⮫ Table 1022 “General output parameters”
S_SafetyActive	BOOL	FALSE	Confirmation of the safe state. FALSE: Non-safe state. TRUE: Safe state.
S_SafetyRequest	BOOL	FALSE	Request to place the actuator in a safe state. FALSE: Safe state is requested. TRUE: Non-safe state.
SafetyDemand	BOOL	FALSE	Optional. ⮫ Table 1022 “General output parameters”
ResetRequest	BOOL	FALSE	Optional. ⮫ Table 1022 “General output parameters”
Error	BOOL	FALSE	⮫ Table 1022 “General output parameters”
DiagCode	WORD	16#0000	⮫ Table 1022 “General output parameters”

The function block represents the interface between the user program and system environment.

Example_SF_SafetyRequest — Fig. 554: Example of SF_SafetyRequest

Typical timing diagram

SF_SafetyRequest_TimingDiagram — Fig. 555: Typical timing diagram for SF_SafetyRequest

Error detection

The FB detects whether the actuator does not enter the safe state within the monitoring time.

The FB detects whether the acknowledge signal is lost while the request is still active.

The FB detects a static Reset signal.

External FB errors: There are no external errors, since there is no error bits/information provided by the generic actuator.

Error behavior

In the event of an error, the S_SafetyActive output is set to FALSE.

An error must be acknowledged by a rising trigger at the Reset input. To continue the function block after this reset, the S_OpMode request must be set to TRUE or S_Acknowledge must become TRUE.

Function block-specific error and status codes

Table 1084: FB-specific error codes
DiagCode	State name	State description and output setting
C010	Acknowledge Lost	Acknowledgment lost while in the safe state. Ready = TRUE S_SafetyActive = FALSE S_SafetyRequest = FALSE SafetyDemand = FALSE ResetRequest = TRUE Error = TRUE
C020	MonitoringTime Elapsed	S_OpMode request could not be completed within the monitoring time. Ready = TRUE S_SafetyActive = FALSE S_SafetyRequest = FALSE SafetyDemand = FALSE ResetRequest = TRUE Error = TRUE
C001	Reset Error 1	Static reset detected in state 8401 (Init). Ready = TRUE S_SafetyActive = FALSE S_SafetyRequest = FALSE SafetyDemand = FALSE ResetRequest = FALSE Error = TRUE
C014	Reset Error 2	Static reset detected in state C002 (Acknowledge Lost). Ready = TRUE S_SafetyActive = FALSE S_SafetyRequest = FALSE SafetyDemand = FALSE ResetRequest = FALSE Error = TRUE
C011	Reset Error 3	Static reset detected in state C003 (MonitoringTime elapsed). Ready = TRUE S_SafetyActive = FALSE S_SafetyRequest = FALSE SafetyDemand = FALSE ResetRequest = FALSE Error = TRUE

Table 1085: FB-specific status codes (no error):
DiagCode	State name	State description and output setting
0000	Idle	The function block is not active (initial state). Ready = FALSE S_SafetyActive = FALSE S_SafetyRequest = FALSE SafetyDemand = FALSE ResetRequest = FALSE Error = FALSE
8000	Safe Mode	Actuator is in a safe mode. Ready = TRUE S_SafetyActive = TRUE S_SafetyRequest = FALSE SafetyDemand = FALSE ResetRequest = FALSE Error = FALSE
8401	Init	State after Activate is set to TRUE or after a rising trigger at Reset. Ready = TRUE S_SafetyActive = FALSE S_SafetyRequest = FALSE SafetyDemand = FALSE ResetRequest = TRUE Error = FALSE
8802	Operation Mode	Operation mode without Acknowledge of safe mode. Ready = TRUE S_SafetyActive = FALSE S_SafetyRequest = TRUE SafetyDemand = TRUE ResetRequest = FALSE Error = FALSE
8804	Wait for Confirmation OpMode	Operation mode with Acknowledge of safe mode. Ready = TRUE S_SafetyActive = FALSE S_SafetyRequest = TRUE SafetyDemand = TRUE ResetRequest = FALSE Error = FALSE
8002	Wait for Confirmation	Waiting for confirmation from the drive (system interface). Ready = TRUE S_SafetyActive = FALSE S_SafetyRequest = FALSE SafetyDemand = FALSE ResetRequest = FALSE Error = FALSE
8004	Wait for OpMode	Error was removed. However, S_OpMode must be set to TRUE or S_Acknowledge must become TRUE before the FB can be continued. Ready = TRUE S_SafetyActive = FALSE S_SafetyRequest = FALSE SafetyDemand = FALSE ResetRequest = FALSE Error = FALSE